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    Hydration product development β€” electrolyte stick packs on packaging line with custom branded shaker
    New: Hydration Product Development

    Launch & Scale Your Hydration Line

    End-to-end hydration product development β€” stick packs, sachets, effervescent tubes, hydration salts, custom-branded shakers, and protein-hydration hybrids. Low MOQs, real customization, India-cost competitive.

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    Hydration Is The Fastest Growing Category In Sports Nutrition

    Electrolyte stick packs and sachet-format hydration have exploded. The format is portable, single-serve, on-trend, and built for repeat purchase β€” and almost all of that volume is packed in sachets and stick packs at scale.

    We've partnered with one of the largest contract manufacturers serving India, the Middle East, Africa, and South Asia to give brands a 1-stop hydration solution: formulation, blending, sachet filling, bottling, custom shakers, and finished-goods assembly.

    Trusted by: Glanbia (Optimum Nutrition), Abbott (Pediasure, Ensure), NestlΓ© (Resource Protein), Almarai, Nutifood, Vitadairy, Delmonte, Kraft Heinz β€” plus emerging hydration brands across three continents.

    Cost-Competitive India Production

    Vitamin, mineral, and testing charges in India are exceptionally favorable β€” passing real cost advantage on to your brand without compromising spec.

    Low MOQs, Real Customization

    Most factories won't customize at small scale. We do β€” including custom protein-hydration formulas at runs as small as ~2 million bottles where no one else will go.

    Certified & Globally Trusted

    FSSC 22000-certified facilities, USFDA registered with FDA approval on select products. The same partner that manufactures for Glanbia, Abbott, NestlΓ© and other global nutrition leaders.

    Sachet, Tube, RTD, Shaker β€” One Partner

    End-to-end across every modern hydration format. Formulation, blending, sachet filling, bottling, shakers, and bundle assembly under one roof.

    Hydration Formats We Build

    Every modern hydration delivery format β€” sachets, tubes, salts, hybrids, and custom-branded shakers β€” under one private label partner.

    Electrolyte & Hydration Sachets

    Electrolyte & Hydration Sachets

    Single-serve stick packs and sachets β€” the dominant format in the global hydration boom. Currently producing for Supply6, India's leading hydration brand. Multi-lane high-speed lines from pilot runs to tens of millions of units, with electrolytes and ORS-grade salts blended into every serve.

    Custom-Branded Plastic Shakers

    Custom-Branded Plastic Shakers

    Plastic shaker production for major retail brands including GNC. Fully custom colors, lids, prints, capacities, and bundle programs β€” pair your hydration sachets or powder with a branded shaker as a single SKU.

    Supplement Sachets & Pencil Sachets

    Supplement Sachets & Pencil Sachets

    Pencil-style and stick-pack sachets for energy, sleep, creatine, pre-workout, and daily wellness SKUs. The fastest-growing single-serve format outside of hydration β€” same high-speed lines, fully customized formulations.

    Natural Sweetener Sachets & Blends

    Natural Sweetener Sachets & Blends

    Custom stevia, monk fruit, and allulose sweetener sachets, plus bulk natural sweetener blends formulated for sugar-free beverages, supplements, and clean-label finished goods.

    Vitamin & Mineral Premixes

    Vitamin & Mineral Premixes

    Custom vitamin + mineral premixes for any supplement category β€” protein, hydration, energy, sleep, immunity, recovery. India-cost advantage on vitamins, minerals, and analytical testing without compromising spec.

    Custom Bottles for Nutritional Beverages

    Custom Bottles for Nutritional Beverages

    Bottle production for protein shakes and nutritional beverages where flavor, aroma, and nutrient protection matter. Small-quantity customization is something only we can offer β€” runs as small as 2 million bottles where no one else will go.

    Why Sachets Win The Hydration Category

    The hydration format that dominates the modern shelf β€” and our high-speed multi-lane lines are built to scale into it.

    Portable & Single-Serve

    The on-the-go format consumers actually carry. Stick packs slide into gym bags, jersey pockets, and travel kits.

    Dose-Accurate

    Pre-measured doses eliminate consumer guesswork β€” every serve hits spec, every time.

    Shelf-Stable & Long Life

    Sealed multi-layer film keeps moisture-sensitive electrolytes, vitamins, and flavors stable through global supply chains.

    Low Freight, High Margin

    Lightweight format vs RTD bottles β€” dramatically lower per-serving freight and warehousing cost.

    High-Speed Multi-Lane Filling

    Multi-lane sachet machines produce millions of units per week. Pilot runs to enterprise-scale on the same partner.

    Premium Print Real Estate

    Foiling, matte/gloss finishes, and brand-forward graphics on every single serve β€” built-in marketing.

    Bundle Advantage

    Pair Your Hydration Powder With A Custom Shaker

    Few hydration brands realize how much lift comes from a custom-branded shaker bundled with their stick packs. It transforms an impulse purchase into a daily ritual β€” and turns your customer into a walking billboard.

    • β–Έ Custom colors, lids, and print up to full-wrap branding
    • β–Έ Capacity options: 400ml, 600ml, 750ml, 1L
    • β–Έ Stainless steel + classic plastic shaker formats
    • β–Έ Bundle-pack assembly: shaker + sachets in one SKU
    • β–Έ Low MOQs vs typical accessory manufacturers
    Custom branded protein and hydration shaker bottles
    Supplement sachets and stick packs for energy, sleep, and creatine
    Only We Offer This

    Custom Protein-Hydration Formulas At Small Scale

    Most large bottling and beverage partners refuse small-quantity customization for protein-based RTDs. We don't. If your requirement is around 2 million bottles, we'll customize the formulation, the bottle, the cap, and the label β€” at a scale no one else in the category is willing to commit to.

    • β–Έ Custom clear protein hydration blends
    • β–Έ Whey isolate + electrolyte hybrid SKUs
    • β–Έ Plant protein hydration for clean-label brands
    • β–Έ Multilayer barrier bottles preserve flavor & shelf life
    • β–Έ Full formulation lab + flavor house in-house

    Hydration Ingredient Library

    Fully customizable formulations. Pick your electrolyte profile, vitamin stack, performance add-ons, sweetener system, and flavor β€” we build the spec around your brand position.

    Sodium, Potassium, Magnesium, Chloride

    Core electrolyte system tuned to sweat-rate, endurance, recovery, or daily hydration positioning.

    BCAAs & EAAs

    Performance amino acid blends folded into hydration formulas for muscle support and recovery.

    Vitamin C, B-Complex, Zinc

    Immunity and energy stacks β€” clinical doses inside a clean hydration matrix.

    Caffeine & Natural Energy

    Caffeine, green tea extract, guarana, taurine for energy-hydration crossover products.

    Creatine & Performance Add-Ons

    Creatine monohydrate, beta-alanine, citrulline malate β€” combined with electrolytes for pre/intra workout SKUs.

    Collagen & Joint Support

    Hydrolyzed collagen + electrolytes for beauty-from-within and joint-recovery hydration.

    Natural Sweeteners

    Stevia, monk fruit, allulose β€” sugar-free clean-label formulations the modern consumer expects.

    Natural Flavors & Colors

    Full natural flavor library β€” citrus, berry, tropical, watermelon, and custom flavor development.

    FSSC 22000 + USFDA Registered

    Modern clean production lines, advanced QC labs, and large-scale capacity. India cost structure on vitamins, minerals, and analytical testing β€” combined with the quality systems global brands trust.

    Cleanroom production line with workers operating filling machines
    Workers operating packaging machinery on cleanroom floor
    Raw material warehouse with stacked ingredient bags on pallets

    Get a Hydration Quote

    Tell us about your hydration product vision β€” format, volume, ingredients, timeline. Our team will respond within 24–48 hours with capabilities, pricing, and lead times.

    All hydration product development inquiries are handled through SportsNutrition.com's vetted private label manufacturing partner network.